Why must collision be an important part of glass bottle management?
When a beer bottle is being filled, during the transportation process, it will not be collided in the customer's use, then the beer bottle will not be broken for the rest of the life. In this case, the collision will naturally become the focus of management, which is still in Western countries. The emphasis is on reducing the filling process, packaging, handling, and transportation. The accidental explosion of beer bottles has rarely occurred in developed countries.
The rapid development of the Chinese beer industry has led to the expansion of the company's intensive and large-scale production. The original brewery has only 5, 6 capping machines for capping machines, and now there are more than a dozen capping machines for capping machines. Some may even be as high as twenty or more. This means that the number of glass bottles that are sent into and transported is greatly increased. The glass bottles will greatly increase the impact force at the places where they are conveyed and merged, and many manufacturers pack and transport and recycle bottle packages and transport. The process is greatly inconsistent with large-scale large-scale production requirements. There are quite a few defects in the management of beer bottles. The most specific manifestations are:
(1) When many brands of beer are sold on the market, the surface of the bottle is seriously damaged
(2) Frequent occurrence of burst bottle wounding
Both types of impact that cause the glass bottle to break can lead to a broken glass bottle. (1) A glass bottle is subjected to a sufficiently large collision force that no matter where it hits the glass bottle, it breaks at the first impact. (2) A glass bottle A certain part of the glass is broken by the impact of the first impact. (3) A part of the glass bottle is hit by the collision force of the same size. After several collisions, it will be broken. When this part is hit by a smaller force, When force, the number of ruptures in this part will also increase greatly. This breakdown process is the cumulative breakdown process, from the production to the use of the glass bottles, to the numerous collision impacts that are repeated throughout the use of the glass bottles. The increase in the cumulative number of impacts has greatly reduced its resistance to impact, and of course primarily to harmful impacts.
Damage to the glass bottle The glass bottle is damaged (1) between glass bottles (2) friction between glass bottles (3) collision between glass bottles and collision with equipment (4) glass bottles Clamping force (5) Impact between glass bottles.
What are the biggest damages to the above glass bottles?
(1) Mainly impacts between glass bottles moving at a relatively high speed (2) The glass bottles are impacted by a foreign object with a certain speed, (3) The capping head presses the glass bottle head at a higher speed and pressure, in the production line This is reflected in a glass bottle moving at a faster speed and crashing into another glass bottle. A glass bottle at a certain position on the production line hits other glass bottles at a faster speed, or at a glass bottle confluence, or a conveyor belt. Sudden stoppages at faster speeds, lifting and placing of beer fork lift trucks, bottle transport and recycling processes, etc. These harmful impacts need to be determined by measurement, and they need to be reduced.
The pressure problem of gland pressure on the glass bottle in production is also greater, why do you say that, because it is a force that each glass bottle must be subjected to before delivery, when the impact force is too large, it will When the bottle causes damage in the vertical direction, it will also endanger the service life of the glass bottle. This is particularly true when the bottle is cracked. Especially when using a thicker bottle cap, it requires more punching pressure to complete the capping process. The degree of damage to glass bottles has been increased, and the number of recycling operations has been shortened. As a result, pressure management of glands has received some attention in the West. This is reflected in the fact that their pressure control on capping heads of capping machines is digitally controlled, and they are regularly used in production. Testing, control the pressure of each gland pressure within a certain value, control the pressure of the capping heads of different sizes in different reasonable range, and control the pressure of the gland heads of different thicknesses in different ranges.
The main parts of the beer bottle subjected to impact force: one is in the vertical direction of the bottle, and the other is in the horizontal position of the bottle
Using a wireless sensor-impact measuring device to reduce the impact of beer bottles, then what are the ways to improve the production of glass bottles, transport them in packages, and damage the bottles during recycling? An important way is to reduce the number of bottles received during the above mentioned process." "Harmful" impacts and collisions. To reduce the number of impacts and collisions on the glass bottles, an instrument must be used to measure the impact force of the glass bottles. The wireless sensor glass impact measurement instrument can measure the impact force of the glass bottles. The system can determine the impact force it receives at any location, including the vertical impact of the bottle.
The Wireless Sensing Impact Meter is an "online" wireless measurement system used to detect harmful collisions between bottles used in beverage, wine filling line and glass manufacturing lines. The system can accurately and efficiently measure the collision impact force between bottles and machines, bottles and bottles on the production line conveyor. The simulation bottle is an instrument equipped with a collision impact sensor. During the monitoring, the simulation bottle is placed on a production line, and the collision bottle is measured by the collision of the simulation bottle with the real glass bottle on the production line. The operator passes the palm computer. The impact force at each location can be ascertained and adjusted accordingly. Reduce bottle damage and save costs.
Can accurately see what happens to the beer bottle in the filling line, what influences and dictates the size of the collision impact. For example, in some production lines, after the automatic palletizer removes the bottle, the beer bottle is immediately conveyed at full speed by the conveyor belt. , Then suddenly stopped completely. The impact of this production process almost caused the bottle to break, and the inspection system provided the factory with a cheap solution to the problem.
Identify and track handling operations where the handling and logistics process has caused damage to the glass bottles and where they may cause damage, so that production personnel can take corrective actions to reduce damage to beer bottles. The simulation bottle can also identify defects in the transport and handling of the recycle bottle and determine the source of the impact.
Use wireless sensor collision impact meter meaning
• Through the use of a wireless sensor collision impact measurement instrument as a detection method to identify the collision impact distribution of beer bottles on the entire filling production line and the entire packaging and transportation supply chain, enabling companies to collect relevant data information.
• Fundamentally solve the problem of unsupervised loopholes in the quality of new beer bottles and recycling bottles on filling lines, which provides technical means for maintaining the quality of beer bottles, reducing the damage rate, and strengthening supervision.
• Changed the parameters of the production equipment. Handling operations and transportation could not meet the requirements for ensuring beer bottle quality.
• Coordinate and unify production and beer bottle quality, effectively promote the improvement of product quality level and quality management level of the company.
? Improve packaging handling and transportation, such as using tray packaging, bottles and bottles are separated from the paper, transport the use of paper boxes .. and so on.
• Extend the use of recycled beer bottles
Extending the use of beer bottles reduces the cost of the brewery's packaging. By extending the use of glass bottles through the above measures, the cost of the brewery's packaging will be greatly reduced. During the use period, there will be no bottle bursts or very few bottle explosions. It is a win-win situation, but the brewery must also understand that a batch of glass bottles is not reused indefinitely. Otherwise, no matter what kind of collision avoidance measures you take, each beer bottle is a potential “bomb†because beer bottle collisions are unavoidable. Collision Strike is the same as using a new beer bottle with excellent impact resistance, which is also to extend the use of glass bottles, reduce the cost of brewer's packaging, and no burst bottles or burst bottles during the use period. Therefore, it is unavoidable that the brewery has to take out regular bottles for 10 or more years.
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