KePlast is an optimized control system designed for plastic machinery, from simple hydraulic injection molding machines to complex multi-component production systems with robotic arms, covering a wide range of applications. For various application needs, KePlast provides pre-configured comprehensive data packages for different performance machines. OEMs can obtain special automation solutions based on their unique needs.
The KePlast control platform includes KePlast i1000, KePlast i2000 and KePlast i5000.
The KePlast i1000 series is designed for standard hydraulic injection molding machines. Its powerful computer core provides real-time control (closed loop) and guarantees consistently high quality. The application program provides a ready-to-use software function module for hydraulic injection molding machines. In fact, the KePlast i1000 control system is both efficient and economical, and about 90% of hydraulic injection molding machines can be used.
KePlast i2000 series control system provides higher control quality and friendly user interface. Touch-screen design provides fast navigation and quick parameter settings. In the application program, through the choice of the ready-to-use software module, it can be used flexibly on hydraulic and all-electric injection molding machines. The basic application functions of the KePlast i2000 are based on the operation and application requirements of a standard hydraulic press. It can also be easily extended to a complete system that meets all motor application requirements by adding software modules. As a mid-range product, the KePlast i2000 series control system is the best transition between the entry-level i1000 series and the high-end i5000 series.
KePlast i5000 series control system provides strong computing power and great flexibility. It adopts a modular design, can be easily extended, and can choose different display combinations (up to 15"). The robot integrated production system and the all-electric injection molding machine are applied to the same basic concept. KePlast i5000 control system It is suitable for large machinery with complex or distributed I/O components, and the system can install inductive identification modules.
Whether as a single board computer or a modular system, all KePlast control systems are based on a single control platform with good portability. Programming is done in a unified, modular development environment. The operating system and service range are well matched to the performance requirements of the device. Therefore, the customer can obtain the control system that meets the actual needs of each machine.
KePlast products include standard products from Kemro K2 system components (a common KEBA integrated system for automated control of machines and robots) and hardware and software developed specifically for the plastics industry, including unique technology modules and customized panels, and A software library developed for injection molding machines and an optimized startup and service tool.
The KePlast software library contains all the functions necessary to develop the entire application of the press. In addition, KePlast also offers a pre-programmed application software framework. Using this application software framework ensures that the basic functions of the injection molding machine are achieved in the shortest possible time. It can be used directly by OEM customers, or it can be customized based on the requirements of end customers.
KePlast i5000 series controllers integrate injection molding machine application software and robotic application software into a single hardware platform. Efficient teach-in system ensures fast and simple manipulator online operation, ie it can be operated directly on the machine. The mobile control terminal KeTop is used to teach and operate the robot, making it compatible with the entire range of KePlast controllers. If coupled with servo drives and motors, KePlast i2000 and above systems can be used for all-electric injection molding machines.
KePlast combines the traditional advantages of PLC technology (real-time operation, industrial applicability, and stability) with the advantages of modern personal computers and Internet technologies (Ethernet, USB, multimedia, and Java). As a result, each compact (even simplest) controller has networking capabilities and can be expanded with individual system components when needed - such as extending the functional range through removable operator terminals. This personal computer-based hardware architecture (not a standard personal computer) provides high-tech security and ensures that the product is brought to market in the shortest possible time, thus maximizing the return on investment.
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